🚧 Confined Space Program
OSHA's confined space standard (29 CFR 1926 Subpart AA) requires comprehensive programs to protect workers entering confined spaces. This guide helps you comply.
What is a Confined Space?
Confined space has three characteristics:
- Large enough to enter and work
- Limited entry/exit - Not designed for continuous occupancy
- Not designed for continuous worker occupancy
Examples:
- Manholes
- Tanks
- Vessels
- Silos
- Pits
- Tunnels
- Ductwork
- Boilers
Permit-Required Confined Space (PRCS)
Permit-required confined space has one or more of these characteristics:
- Hazardous atmosphere - Flammable, toxic, oxygen-deficient
- Engulfment hazard - Material that could engulf entrant
- Configuration hazard - Inwardly converging walls or sloping floor
- Other serious hazards - Mechanical, electrical, or other hazards
OSHA requires: Written permit program before entry.
Required Program Elements
1. Written Program
Your program must include:
- Identification - Identify all confined spaces
- Evaluation - Evaluate hazards
- Entry procedures - Safe entry procedures
- Permit system - Permit-required spaces
- Training - Employee training
- Equipment - Required equipment
- Rescue - Rescue procedures
2. Confined Space Identification
Survey your worksite:
- Identify all spaces - List all confined spaces
- Evaluate hazards - Determine if permit-required
- Mark spaces - Post warning signs
- Document - Keep inventory
Common construction confined spaces:
- Manholes (sewer, electrical, telecommunications)
- Tanks (water, chemical, storage)
- Vessels (pressure vessels, boilers)
- Excavations (deep, narrow)
- Silos and bins
- Ductwork and tunnels
3. Hazard Evaluation
Evaluate each space for:
Atmospheric hazards:
- Oxygen deficiency - under 19.5% oxygen
- Oxygen enrichment - over 23.5% oxygen
- Flammable gases - over 10% LEL
- Toxic gases - Above PEL
Physical hazards:
- Engulfment - Loose material
- Mechanical - Moving parts
- Electrical - Live circuits
- Temperature - Extreme heat/cold
- Configuration - Narrow passages
4. Entry Permit System
For permit-required spaces:
Permit must include:
- Space identification - Location, description
- Purpose of entry - Why entering
- Date and duration - Entry period
- Authorized entrants - Who can enter
- Attendant - Standby person
- Entry supervisor - Person authorizing entry
- Hazards - Known hazards
- Control measures - How hazards controlled
- Acceptable conditions - Entry conditions
- Test results - Atmospheric testing
- Rescue - Rescue procedures
- Equipment - Required equipment
Permit duration: Valid for one shift or until conditions change.
5. Atmospheric Testing
Test before entry:
- Oxygen - 19.5% to 23.5%
- Flammable gases - under 10% LEL
- Toxic gases - Below PEL
Testing order:
- Oxygen first - Oxygen deficiency kills fastest
- Flammable gases - Explosion risk
- Toxic gases - Poisoning risk
Continuous monitoring: Required during entry.
6. Entry Procedures
Before entry:
- Permit issued - Valid permit
- Atmosphere tested - Acceptable conditions
- Ventilation - If needed
- Isolation - Lockout/tagout
- Equipment ready - All equipment available
- Rescue ready - Rescue team available
- Communication - Test communication
During entry:
- Attendant present - Standby person outside
- Continuous monitoring - Monitor atmosphere
- Communication - Maintain contact
- No smoking - No ignition sources
7. Roles and Responsibilities
Authorized Entrant
Duties:
- Know hazards - Understand space hazards
- Use equipment - Proper use of PPE
- Communicate - Alert attendant of problems
- Exit immediately - If ordered or alarm sounds
Training required: Before first entry, annually, when hazards change.
Attendant
Duties:
- Monitor entrants - Know who's inside
- Stay outside - Remain at entry point
- Monitor conditions - Watch for hazards
- Communicate - Maintain contact with entrants
- Order evacuation - If conditions unsafe
- Summon rescue - Call rescue if needed
- Prevent unauthorized entry - Keep unauthorized out
Training required: Before first assignment, annually, when hazards change.
Entry Supervisor
Duties:
- Issue permit - Authorize entry
- Verify conditions - Ensure safe conditions
- Cancel permit - If conditions change
- Verify rescue - Ensure rescue available
Training required: Before first assignment, annually, when hazards change.
8. Equipment Requirements
Required equipment:
- Atmospheric monitor - Multi-gas detector
- Ventilation - If needed
- Lighting - Adequate lighting
- Communication - Two-way communication
- Retrieval equipment - Harness, lifeline
- PPE - Appropriate PPE
- Rescue equipment - If rescue required
Inspection: Inspect before each use.
9. Ventilation
When required:
- Hazardous atmosphere present
- Cannot eliminate hazards
- To maintain safe conditions
Types:
- Mechanical ventilation - Fans, blowers
- Natural ventilation - Openings, wind
Requirements:
- Adequate flow - Sufficient air movement
- Test after ventilation - Verify conditions
- Continuous - Maintain during entry
10. Isolation (Lockout/Tagout)
Isolate hazards:
- Energy sources - Electrical, mechanical, hydraulic
- Pipes/lines - Blank or disconnect
- Valves - Lock closed
- Verify isolation - Test before entry
Lockout/tagout required per 29 CFR 1926.417.
11. Rescue Procedures
Rescue options:
Non-entry rescue:
- Retrieval equipment
- Attendant pulls entrant out
- No entry required
Entry rescue:
- Trained rescue team enters
- Must be trained and equipped
- Must practice annually
External rescue:
- Local fire department
- Must be notified
- Must be available
Requirements:
- Rescue available - Team ready
- Equipment ready - Rescue equipment available
- Practice - Annual practice required
- Communication - Contact information
12. Training
Required training:
Authorized entrants:
- Hazards - Space hazards
- Symptoms - Exposure symptoms
- Equipment - Use of equipment
- Communication - Communication procedures
- Self-rescue - How to self-rescue
Attendants:
- Hazards - Space hazards
- Monitoring - How to monitor
- Communication - Communication procedures
- Evacuation - When to order evacuation
- Rescue - How to summon rescue
Entry supervisors:
- Hazards - Space hazards
- Permit system - How to use permits
- Verification - How to verify conditions
- Cancellation - When to cancel permits
Frequency: Before first assignment, annually, when hazards change.
Common Confined Space Scenarios
Manhole Entry
Hazards:
- Oxygen deficiency
- Toxic gases (H2S, methane)
- Engulfment (water, debris)
- Traffic (if in roadway)
Controls:
- Test atmosphere - Before entry
- Ventilate - If needed
- Traffic control - Barricades, signs
- Retrieval equipment - Harness, lifeline
- Attendant - Standby person
Tank Entry
Hazards:
- Oxygen deficiency
- Toxic vapors
- Flammable vapors
- Engulfment (liquid, sludge)
Controls:
- Empty and clean - Remove contents
- Ventilate - Continuous ventilation
- Test atmosphere - Before and during entry
- Isolate - Lockout valves, lines
- Rescue ready - Rescue team available
Recordkeeping
Required Records
- Written program - Keep current
- Permits - Keep for 1 year
- Training records - Keep duration of employment
- Test results - Atmospheric testing records
Penalties for Non-Compliance
| Violation | Typical Penalty |
|---|---|
| Serious | $16,131 per violation |
| Willful | $161,323 per violation |
| Repeat | $161,323 per violation |
Best Practices
- Identify all spaces - Complete survey
- Evaluate hazards - Thorough evaluation
- Train everyone - All involved personnel
- Test atmosphere - Before every entry
- Have rescue ready - Before entry
- Document everything - Keep records
Related Resources
- Safety Compliance Guide - General compliance
- Lockout/Tagout - Energy isolation
- Respiratory Protection - Respirator use
Confined spaces kill workers every year. Never enter a confined space without proper training, testing, and rescue procedures. When in doubt, don't enter.